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Factory Five Roadster Build Part 3: Suspension Install
Factory Five Roadster Front Suspension Installed

Factory Five Roadster Build Part 3: Suspension Install

Our Factory Five Roadster Suspension Finds Its Way to Our Frame

By Mark Houlahan
Photography by Mark Houlahan

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Things are moving along nicely with our build, even if we are juggling many subsections at once so they'll (hopefully) fall into place as we need them. Besides the many hours spent drilling rivet holes--compounded by documenting our work with digital cameras, written notes, online diaries, and so on--we've been on the phone getting our drivetrain and brake systems figured out. As we write this, our Technical Editor, Wayne Cook, is in California following the engine build, the brake parts are in boxes at the office, and the rearend is being built in Michigan. We've got parts coming from all over.

In our second installment, we went to Michigan for the Factory Five build school with our project barely two weeks old. As soon as we returned, we got started on many of the early build steps, including drilling rivet holes, mocking up parts, and assembling the suspension. While the aluminum panels and frame have been drilled, we'll hold off on the installation of the panels as long as we can to give us access to the frame for fuel and brake-line routing, drivetrain installation, and more.

We'll go over the aluminum panel fitting and drilling steps next month, and possibly start on the brakes or install the rearend, depending upon what we've got here on the shelf ready to go on the frame at that time. Stay tuned for that, but for now check out our suspension installation, including Factory Five's 3-Link rear suspension and tubular control arm upgrades.

On the Hunt for the Perfect Parts
While the Factory Five Roadster frame is designed to use late-model Mustang donor parts (brakes, suspension, drivetrain, and so on), let's face it, these cars are going on 20-plus years old. We're talking worn bushings, tired springs, and damaged parts from accidents. You might still find a good donor car at a decent price, but more than likely you'll want to choose your donor items individually.

We're using a few donor parts from various years--spindles from a '95 Mustang, a fuel filler neck from a '92 Mustang, and so forth. Buying these parts individually isn't difficult. You can work with a local pick-a-part type salvage yard or you can go right to one of the Mustang-only salvage yards like All Mustang Salvage [www.ampperformance.com; (602) 437-0720] in rust-free Arizona, where we found many of our items.

All Mustang has built several of its own FFR Roadsters, and has sold individual parts and pallets (everything needed to build a Roadster, minus the body) to hundreds of FFR customers. Of course, if your budget allows, there are plenty of Mustang aftermarket products to choose from, including performance brakes, control arms (front and rear), wiring, gauges, transmissions, engines, and more.

Many of our classic-parts advertisers like Texas Mustang, Stainless Steel Brakes, and Mustangs Plus also carry late-model Mustang parts. So if you're considering building an FFR Roadster, you can still purchase many of the items you need from your favorite classic vendors you've come to trust for your other Ford projects.

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